29 March 2023: Added some more detail on the differences between the -4 and -4B outer wing panels
8 December 2022: Added statement and illustration of engine installation
An example is the F4U-4 Corsair, which at a glance doesn't look all that much different from the -1 series. And in fact it was the same as a late production F4U-1D from the firewall aft, except for the cockpit. And the F4U-1D was pretty much the same as the later F4U-1s referred to as F4U-1As. (The 1C was cannon armed, but that was its only notable characteristic.) However, the -4 was essentially all new from the firewall forward and so was its cockpit. And then there were the changes made during the production of 2,356 (or maybe 2,357*) airplanes. Not to mention that the cannon-armed version was initially designed F4U-4C, which was then changed early on to F4U-4B (see http://thanlont.blogspot.com/2014/03/navy-aircraft-designation-suffixes-redux.html)
The -4 was to take advantage of the increase in power available from the new P&W R-2800 "C" engine. The most obvious external change in the engine was the replacement of the cast one-piece gearbox with two castings bolted together.
As a result of the cowling and engine/propeller change, the face of the F4U-4 cowling extended not quite three inches forward relative to the F4U-1's and the overall length as measured along the waterline was 4.125 inches more than the F4U-1's. The F4U-4 retained the fabric covering on the outboard wing panels, rudder, and elevators. (The ailerons were plywood covered.)
The exhaust stacks were located under the cowl flaps and exhausted into a small recesses above and below the wing leading edge.
Darren Tamanaha was able to get behind the ropes surrounding the Pima F4U-4 and provided me with the following excellent pictures of the exhaust stacks in place. Note that the cowl flaps on this airplane are fully open. Normally they are closed so the stacks cannot be seen except from the rear of the airplane looking forward.
The upper and lower exhaust recesses (you can just see the very end of the lower stack from this angle):
As previously mentioned, there was a separate inner surface to at least the cowl ring on the F4U-4:
The change in the source of carburetor air resulted in a change to and the number of turning vanes in the inlet in the inboard leading edge of the wing (there might also be a difference in the shape of the inlet but I'm not willing to commit to that yet).
http://www.britmodeller.com/forums/index.php?/topic/71774-vought-corsair-f4u/ and for the F4U-4, see http://www.primeportal.net/hangar/luc_colin3/f4u-5nl_122189/index.php?Page=2, which is an F4U-5 but I'm pretty sure this inlet was the same in the -4.
The most obvious change to the cockpit was the addition of a floor. However, the seat was changed from the standard one-piece bucket and seat back to a separate bucket and a plate of armor that served as a seat back. The rudder pedals and the control stick pivot point were moved upward, the consoles were modified somewhat, a narrow subpanel was added below the instrument panel, and the chart board slot was eliminated in the instrument panel (it was now stowed in a rack on the right side of the cockpit).
And then there were changes during production. Almost half the F4U-4s were built with the rounded windscreen of the F4U-1D. It had a separate plate of bullet-resistant glass mounted behind the center panel. This was then changed to a flat center panel that incorporated the bullet-resistant glass. The canopy was modified as well with the change to the flat windscreen; its forward edge was not as rounded at the top and the armor (it was not just a sunscreen) over the upper aft portion of the canopy was deleted.
The 20-mm cannon armament change was essentially a change to the outer wing panels. This included the incorporation of the single-stub rocket pylon in place of the two smaller zero-length supports. One of the pylons was relocated forward onto the outboard cannon fairing.
A standard AERO pylon could then be utilized:
The wire antenna configuration was also changed during production. It was already different from the F4U-1 series because the entry point to the fuselage was now on the left side but the forward mast was deleted in production beginning with the 2,000th F4U-4 (BuNo 97332). This change eliminated the drag of the mast, reduced the drag of the wire antenna, and reduced weight by removing the medium high frequency radio installation. Existing F4U-4s were to be modified "as soon as practicable" according to Service Bulletin 215 dated 15 March 1945. (Thanks to Dana Bell for a copy of the Service Change.)
At some point, many -4s received a radar altimeter as evidenced by the presence of a pair of inverted-T shaped antennas on the bottom of the fuselage.
You're on your own with respect to tires.
The F4U-4P had a prominent bulge on the left side of the fuselage that housed the camera port (typical of photo-reconnaissance conversions of fighters at the time, photographs were only taken to the left side of the airplane) and another port on the belly.
The camera ports were protected by a sliding cover when photographs were not being taken.
A large hatch in the top of the fuselage and a folding ladder were added to access the camera compartment.
*A production history compiled by Richard Abrams lists a 2357th F4U-4 with no BuNo assigned, delivered in 1949. It's possible that this was a Corsair built by Vought for its own use or a "dog ship" that had previously been delivered and was only then being turned back over the the Navy.
**One point of confusion in the F4U-4 production record is that toward the end of the production run, the BuNos assigned were lower than the bulk of the F4U-4s produced. The first F4U-4 was BuNo 80759. A total of 1,419 F4U-4s had BuNos of 8xxxx. The remainder of the -4s (no suffix letter) were 96yyy or 97zzz, as were most of the F4U-4Bs and four of the nine F4U-4Ps. After -4B BuNo 97531, the remaining F4U-4Bs and -4Ps that were built received BuNos of 62xxx or 63yyy.